Today’s post is a follow up to my post Why Does Paint Bleed when Using a Vinyl Stencil? In that post, I showed you how to use a vinyl stencil to get a perfect design every time. The takeaway from that was sand the surface well and use tiny amounts of paint. After posting that article, I got a lot of reader questions about how to stencil on rough wood such as barnwood, pallet wood, or reclaimed wood. Today, let’s tackle that.
Why Is it Difficult to Stencil on Rough Wood?
Most crafters who use barnwood or reclaimed wood want to save the texture of the wood, and don’t want to sand it. The uneven surface makes it difficult to get a good seal of the stencil and paint will bleed everywhere. I’ve seen some crafters use Mod Podge over the whole board before applying the stencil, but that discolors the wood and leaves a shiny finish over the wood.
Supplies Needed
- Barnwood
- Silhouette Cameo or Cricut
- Vinyl
- Painters tape
- Foam brushes
- Mod Podge
- Transfer tape
- Sawtooth hangers
How to Stencil on Rough Wood
- Cut your vinyl stencil using your Silhouette Cameo or Cricut. Weed the design and apply transfer tape. I prefer to use the hinge method to apply the vinyl designs. First, align the design and tape across the center.
Next, remove the paper backing from the left side of the design and apply it to the wood.
Remove the painter’s tape and the paper backing from the right side of the wood and apply it.
Last, remove the transfer tape.
If you look close, you’ll notice that my vinyl stencil doesn’t stick well to my wood.
You can see in this picture that if I painted this, it would run under the stencil and make a huge mess. Due to the uneven wood texture, the vinyl simply doesn’t stick well.
- My solution is to apply a coat of Mod Podge to the area I want to paint. (Mod Podge is basically watered down glue. If you don’t have some on hand, make your own with Elmer’s Glue and water.) The Mod Podge glues the stencil in place and seals the edges so the paint won’t bleed. Apply Mod Podge with a foam brush and allow it to dry.
- After the Mod Podge dries, apply paint with a foam brush. Remember to use a tiny amount of paint!
- Peel the stencil before the paint is dry.
To finish up your sign, add hanging hardware to the back. Don’t have a source for barnwood? Did you know you can order it on Etsy? Click here.
Love this tutorial? Save it to Pinterest:
Related Posts
Wood Sign Making 101 – Everything You Need to Perfectly Paint Signs
Wood Signs: How to Prevent Your Vinyl Stencil from Peeling Your Paint Up
Why Does Paint Bleed When Using a Vinyl Stencil?
Tutorial: Faux Wood Frames on Wooden Signs
How to Properly Sand Wood for Painted Wooden Signs
Tutorial: How to Add Wood Frames to Wood Signs
Hello, so great! What is the font name you used?
MF I Love Glitter.
What is the font?
MF I love glitter.
I looked for MF i love glitter and I cant find it on cricut!
Hello! You wouldn’t find it on Cricut, you’d download it on the internet and install it on your computer.
Thank you for sharing this tip!
My pleasure!
I just got a Silhouette Cameo for Christmas and can’t wait to try it. Thank you so much for sharing your tips. Happy New Year!
Woohooo! Congrats! Can’t wait to see what you make!
Great! Now I am going to have to learn about silhouette, circuit, cameo and vinnal stencils! I’m excited
Awesome! Can’t wait to see what you make!
FYI Home Depot sells barnwood now..
None of ours regionally do! I’ve asked and “Select markets” now have barnwood. We do have shiplap but it is all painted already.
Where do you get your transfer tape from? Love this idea!
I use this: http://amzn.to/2iaH0Nk
I’ve just started making signs using vinyl stencils that I cut with my Cricut. Barn wood is by far the hardest wood to work with because of the uneven surface, so I was excited to try the modge podge. I must have done something wrong because when I tried to remove the stencil the modge podge stuck to the stencil and pulled off parts of the paint with it. Have you ever had this problem? I really wanted this to work.
Sounds like you used too much Mod Podge, but I haven’t really experienced this.
Thank you for your quick response. I am definitely going to try the Modge Podge again & make sure I don’t use too much.
Great! Let me know how it goes!
Are these reusable?
No, vinyl stencils are one time use.
Thank you for the inspiration…and helpful instructions. What type of vinyl do you use?
I prefer to use Oramask 813 when I have it on hand, but usually use 651 or 631 Oracal – whichever is laying around my workspace.
I noticed the vinyl you have listed is 15 inches and I am wondering if I can cut that in my cameo? I am a newb so sorry if that is an obvious question.
You would cut it to 12 inches.
Could you cut it 15″ on a 12×24 mat? I don’t know but I can’t imagine that you could not.
You could, but you wouldn’t be able to cut from the roll.
OH thank you. I live on the beach and collect all kinds of driftwood planks to use for signs and JUST ordered a cricut cutter, excited to try this!!
That’s great!
I Love this! I’ve downloaded the font but can’t get the fonts to connect properly. Any tricks???
Hello! You’d need to adjust the spacing between them. In Silhouette Studio, you’d change the character spacing from the text menu.
Hi Christine, I have a Cricut and I too downloaded this font (love it!). How do you get the long tail before the man name and heart in the middle and then the long tail on the girl name? I’m lost. Thanks for your time!!
Hi Kristi! There should be instructions in the zip file you downloaded, or Type * (asterisk) for the heart. Type | (vertical bar) for the solid heart doodle. Type _ (underscore) for the open heart doodle. Type [ ] (brackets) for the swirls. Hope that helps!
I love this method and have used it several times already. However, I tried using it on a painted wood surface and my painted, stenciled letters (and the modge podge) peeled away from the wood as I removed the vinyl paper. Any suggestions on how to use this method on a painted wood surface?
You don’t need Mod Podge on a painted surface: https://cuttingforbusiness.com/2016/05/24/paint-bleed-using-vinyl-stencil/
How do you take an image from the library and turn it into a stencil? I have a quote and image I want to put on wood. Vinyl doesn’t stick (or at least not “forever”), so I thought I could create a stencil. While some images lend themselves well to this, letters do not (you lose the interior “fill” pieces in letters that have circles, loops, etc.). I saw one tutorial that used the knife tool to cut and thereby connect the interior pieces, but I’m not sure that’s the look I want. Can you help?
Correct, you would point edit the fonts to eliminate the center pieces. You could also use adhesive vinyl and just transfer the small bits with your design using transfer paper.
this was a very informative tutorial. I just got my cricut explorer air 2 as a gift from my hubby. Can’t wait to try your method . I decorated a few planter containers with vinyl yesterday for herbs and can’t wait to make signs for our home and friends ! Thank you so much
Awesome! Congrats on your new machine!
This is exactly info that I was looking for….just learning Cricut. Newbie question…after ithe paint dries, do you treat with anything?
Thank you!
I never treat barnwood, I feel that it takes away from the weathered look.
Thank you so much for this information. I have had trouble with the paint bleeding. Will definitely try this one.
My pleasure!
If you have a “Habitat for Humanity” ReStore – check there for old wood fence boards! I found a great deal! My husband made some great bird houses and I stenciled “Home Tweet Home” on the tall back board!
Good idea Jayne! We don’t have one super close, but when I head towards Orlando, I definitely try to visit!
Do you use anything to seal your signs?
Personally, I don’t. You can seal them with polycrylic if you’d like.
I wonder if you could do this with regular paper as to not waste the vinyl? Has anyone tried that?
You can, you just have to tape your stencil in place and dry brush the paint on a very little bit at a time.
Finally!!!!! I’ve done several signs but have struggled to get the crisp lines! Tried it last night and voila! Crisp lines! Thank you Thank you Thank you!
Awesome! You are so welcome!
I just found this tip about LITERALLY 5 minutes too late…..
I just painted a door mat….I used the vinyl (631) as a stencil, and even thought to use something to help it stick since the mat was ribbed…..I actually had some stencil adhesive and thought it may do the trick…NOT sure why I didn’t try the go to for everything…MOD PODGE! OH WELL….I know it didn’t work well…will know for sure how bad when it dries….but I only paid a dollar for the mat at dollar tree….will try it again with the mod podge 🙂 Thanks for the tip!
I probably wouldn’t use Mod Podge on a doormat, but it works great on barnwood!
What is the font you used? If you obtained it from another site, can you share the site?
MF I love glitter.
Hello! My issue is that I cannot get the vinyl stencil to stick to the wood at all. I’ve sanded it a bit, but no matter how much I try to press the stencil on over the transfer tape, the stencil never sticks to it…I don’t want to get rid of the beauty of the wood, but I also can’t make signs unless I can get the stencil to stay on the wood! Help! haha
Yes, very rough wood is hard to get vinyl stencils to stick to. You can transfer it very slowly or try a different type of stencil.
I want to make sure I’m understanding this correctly. When you are painting, are you actually painting onto the mod podge that you used to glue down the stencil?
Correct.
I can’t get my vinyl to stick to my barn wood…please help
You just have to transfer slowly, it can be very difficult on very weathered wood.
Do you use a certain kind of pait for your lettering? I’m also new to vinyl… Do you have any good tutorials on putting your design on transfer tape..?
You can use wall paint, chalk paint, acrylic paint, and more – it just depends on what type of “look” you are wanting. No, I don’t have tutorials for applying transfer tape, but I’m sure you can find several on YouTube.
I tried this technique (on a painted surface) and it resulted in my stenciled on paint and mod lodge all coming up with my stencil. 😢
Any suggestions?
Yes, you shouldn’t need to use Mod Podge unless you are using reclamimed or unsanded wood. You are either using too much paint or your board is not sanded well enough. Here’s more information: https://cuttingforbusiness.com/2016/05/24/paint-bleed-using-vinyl-stencil/
My problem with using vinyl is every time I go to peel it off the wood, it leaves a sticky residue. Do you know how to prevent this and/or how to get the residue off without ruining my sign?
I use Oramask 813 – it’s less sticky. After your piece has dried, try warm water to remove stickiness.
I have had my Cricut for a year now…just about all that everyone discussed has happened to me! I watch a lot of You Tube videos and read blogs like this….I have one thing to add….I do a lot of rustic signs on pallet and barn wood one technique I saw on you tube has been my saving grace and that was once your stencil is on rough wood…use poly acrylic (I believe it’s Rustoleum and I got it at Walmart)in all open spaces, anywhere it could potentially bleed…it’s clear and dries fast..it seals the vinyl and if there are any places it will bleed it will bleed clear! After it dries I do take a 150 grit sandpaper and just scuff the areas I used the poly on…it’s an extra step but I feel it helps the paint stay better…..oh and one more thing if you want to avoid the gooey feel on your board be sure not to leave your vinyl on longer then you have to…the longer you leave it on the more it creates that gooey feel all over your board! Good luck to all and thank you Christine for your awesome help!
Thanks for sharing! I choose to not use poly on my rough wood because it takes away from the rough wood characteristic. Although, I do know that this doesn’t matter as much to some crafters.
I am new to using a Cricut. Mine is an older model with a cartridge and an overlay. I have researched and watched videos but I am still confused on a few things. How do I get the really cool fonts? I know you said download on computer but how does that help with my Cricut? Is it because I have a Cricut that is outdated? I have used mine for a few small projects but I have never really been happy with the fonts which are the ones on my cartridge. Any suggestio , tips, hints or ideas would be greatly appreciated 💗
Hi Tammy! With older models Cricuts like yours, you are limited to the fonts on the cartridge. If you can swing it, Cricuts have come a long way in the recent years. I’d highly recommend upgrading yours. (I’m a former cartridge and overlay user, too!)
I’ve really struggled with this bleeding issue on barnwood. I’ve tried Modge Podge, but it hasn’t worked very well for me. What about using a spray paint to prevent bleeding under the vinyl??? Have you tried that before?
I’ve never tried spray paint on barnwood. If you are having a lot of issues, it’s likely you are using too much paint.
Will the paint peel off because of the glue underneath it? I have some antique barn wood and a stencil that I want to use but have been afraid to start the project. I’m excited to see this method but just wonder if the glue where it was painted will peel. Also, I don’t have a vinyl stencil but rather a plastic stencil. So, I’d have to figure out how to anchor that down better. Any advice? Thanks.
No, the paint won’t peel off from the glue underneath. I have two suggestions you could try: 1) Repositionable tack for stencils or 2) Using spray paint. Spray paint is great for plastic stencils, just use light coats. Best of luck!
Hi! Hope this isn’t a repeat question but what font is this?! Gorgeous!! Thanks for all the wonderful tips ❤️
Here’s a link: https://www.creativefabrica.com/product/i-love-glitter/ref/166/
What kind of paint did you use for this particular project? I like the weathered look of the paint.
Chalk paint.
I have used contact paper to make stencils. On wood signs I have had the problem of it not sticking down and had some bleeding, should I use Mod Podge to get it to stick down good? Also use contact paper on canvas and had some bleeding on it also. Contact paper is cheaper to use than vinyl.
Have had my cricut for 3 years but my son was the one that always used it.
Now I am trying to teach myself.
I’d recommend stencil material over contact paper. Stencil material (like Oramask 813) works much better than contact paper. I don’t ever use Mod Podge: https://cuttingforbusiness.com/paint-bleed-using-vinyl-stencil/